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Topics - Crumpite

#1
Prime Movers / Prime Movers vs. System design
June 05, 2010, 09:01:16 PM
Folks,

All of this discussion has got me thinking about all of the possible design goals vs. CHP design.
Maybe we need to look at what folks are designing for and see what engines match up with which designs.

Climate seems to make a big difference in design, the second being if electricity or heat is the main object.

Cold areas need continuous heat in the winter, occasional A/C in the summer.
This leads to 24/7 operation in winter, no excess heat and excess electricity.
If fuel were cheap you'd have occasional operation in summer with lots of excess heat.
You could get hot water in the summer by occasional operation, but would need to dump heat if you were using the electric to run an A/C

Hot areas need continuous A/C in the summer 24/7, and will need to dump almost all the heat except for hot water.
Winter operation would be intermittent if heat was wanted or continuous with heat dump if the electrical was the primary concern.

The next question would be if you were tied to the grid or totally independent.

A grid tie gives you big surge capacity, allowing a smaller prime mover and generator.
A battery bank is somewhat similar, except you need big bucks to match the 200 amp capacity of most standard electrical service ties.

Heat storage is pretty cheap on the other hand, letting you vary the electrical load as you see fit.

By my calculations, I'll be getting an excess of Kwh during the winter.
In Michigan, there is a grid tie arrangement you can get if you are generating with renewable fuel (WVO.)
This would allow me to generate excess Kwh credits during the winter and use them to pay the summertime electrical costs.
Any excess power over a years time is just canceled, but in the meantime, with proper management, you get to use the grid as a giant battery bank.

This would allow you to use a larger engine in the CHP unit to supply all of your heating while letting the unit sit idle in the summer instead of running at a partial load.
It sure would simplify things !

I wonder if other states have similar rules ?
This could impact the whole nature of CHP design.

Comments ?
Crumpite







#2
Folks,

I've got a 5kw ST head hooked up to my 6/1 metro.
I took the old flimsy doghouse off today to mount a new more sturdy unit.

To my surprise, the unit I took to be a solid state resistor substitute is clearly marked "AVR" on the side (where you can't see it until you disassemble the doghouse)
What is odd is that the AVR looks to be added on aftermarket, as the wiring is of a completely different style incorporating the use of black plastic tape to insulate the connections.
The AVR uses a couple of wires across the 120v lines (voltage sense and power ?) and it's other two leads are in series between one leg of the rectifier and a line going to the field on the rotor.
Does anyone know how these things work ?
I'd like to have a simple resistor to put in place in case of acts of God (otherwise known as lightning strikes around here...)
Anyone know where to get one and it's value ?

So I started to trace out the wiring so I could document it, and found something else I don't understand:

The little switch that turns the generator on and off is nothing but a switch in series with a small light bulb that lights when the unit is "on"
I looked for online wiring diagrams and found that the switch and light bulb are in series with a small winding in the stator.
Now how does a few mill-amps flowing through a winding turn the generator on and off ?

Thanks in advance,
Crumpite
#3
Prototype Co-Gen Unit Testing / CHP unit "Folly"
June 04, 2010, 01:07:44 PM
name/location:
Daryl P. Dacko, Crump, MI

operational philosophy:
The design goal is a system run 24/7 in the winter for heat/power with intermittent operation in the summer for cooling/battery charging and emergency power.
Unit is to be fired with waste oils whenever available. If renewable oil are used, net metering will be investigated.

Bill of materials:
6/1 Metro brand listeroid (preban), 5kw ST alternator head, hydronic water pump and 50 gal storage tank.
50 gallon exhaust gas heat exchanger, domestic hot water tank heat exchanger and water/air heat exchanger in the forced air heating duct.

theory of operation:
This unit is intended to supply most of the heating for the house, all of the hot water supply and most of the electrical needs.
During the coldest weather, excess electrical energy will be diverted to the grid to offset electrical use during the summer months where the excess heat isn't needed.
(This is assuming that an agreement can be reached with the local power company as to the use of waste vegetable oil as a renewable resource.)
The use of waste motor oil is also envisioned.

A battery bank arrangement and a mechanical A/C refrigeration pump will also be investigated in the future.
The CHP unit is located in the garage of the house, along with oil cleanup and storage.

Instrumentation and control computers will collect efficiency data and control operation of the engine, pumps and electrical control system.
(planed for the future)

stage of development:
The CHP unit itself is about 90% completed, with hot water and electrical runs to be installed yet.
The CHP unit has been tested to the 2.75kw level with success.
The goal is to have the unit operational for the start of the heating season, 2010.

name:
Daryl's Folly, the Folly.
Named by my wife for most peoples view of the project.








#4
Prime Movers / Engines for Waste Oil use
June 01, 2010, 11:40:16 AM
I have a strong interest in running CHP units on waste oils or vegetable oils locally produced from crops.

Is anyone aware of research done on what types of Diesel engines are most suitable for waste oil use ?
I've heard of some practical work done in India, but nothing else.
I not aware of any fundamental research on the subject.

"common knowledge" says that IDI's are best, but some DI's seem to be in use also.
I'm not an engine mechanic or expert, so I'd like to see this considered as part of our research.

Thanks,
Crumpite



#5
General Discussion / Picture Problem Fixed...
May 29, 2010, 06:02:45 PM
To the folks that keep the forum running:

My problem with not seeing inline pictures is now fixed.
The latest changes to the forum somehow seems to have cured the problem !?!??!? ???
I don't know what you did, but I can see them now !

Thanks !
Crumpite
#6
Folks,

I was wondering if there was such a thing as an engine curve or chart or some info on the torque and Hp vs speed vs fuel consumption of the Listers.
Any information would help a lot.

We're looking into developing some sort of standard measurement standard to evaluate system efficiency and having a good data point to start with would simplify matters greatly.

Thanks,
Daryl
#7
Listeroid/Petteroid/Clones / How to pull a Gib ?
November 26, 2009, 06:30:42 PM
Hi, It's me again with another question.  ;D

I decided to take a look at my camshaft area to check for excessive play, and tried to pull the camshaft/govener cover off my Metro brand listeroid.

Well, it seems that on my machine there isn't enough room to pull the thing off without removing the flywheel, which of course, means pulling the blasted gib pin.

This seems to be the most dreaded operation on listers, so I was hoping that someone had an easy method (snickering is heard in the background...)

It looks like I might need to get a hefty piece of steel, cut a 2" hole in it and cut a slice out to fit over the gib, then drill and tap three holes for pusher bolts.
Or is there an easier method ?

Thanks again,
Daryl
#8
Listeroid/Petteroid/Clones / An Introduction...
November 13, 2009, 05:39:37 PM
Folks,
I just though I'd let you know who your latest member is.

I'm 57 and live with my wife on a small farm near Crump, Michigan.
I started out working as an Engineering Technician, and later became a Journeyman Instrument tech.
I worked in chemical plants and laboratorys doing design, modification and repair of just about everything from thermometers to small nuclear reactors.
I then got into control systems design and programming.
I loved my work !

Then I got disabled due to an untreatable form of gout.
I was lucky enough to have my dream shop/lab setup before it struck, so I've got things to do to keep me busy when I can move.  :)

It sounds like this is an interesting a varied group of folks who actually do things, rather than just talk about them.
Pretty rare !

Take care all,
Daryl the Gimp




#9
Listeroid/Petteroid/Clones / An Introduction...
November 13, 2009, 05:25:21 PM
Folks,
I just though I'd let you know who your latest member is.

I'm 57 and live with my wife on a small farm near Crump, Michigan.
I started out working as an Engineering Technician, and later became a Journeyman Instrument tech.
I worked in chemical plants and laboratorys doing design, modification and repair of just about everything from thermometers to small nuclear reactors.
I then got into control systems design and programming.
I loved my work !

Then I got disabled due to an untreatable form of gout.
I was lucky enough to have my dream shop/lab setup before it struck, so I've got things to do to keep me busy when I can move.  :)

It sounds like this is an interesting a varied group of folks who actually do things, rather than just talk about them.
Pretty rare !

Take care all,
Daryl the Gimp




#10
Folks,

I sure am glad I found this site !

I managed to snag a 6/1 Metro Listeroid for $650 US... Yikes !
It's been blueprinted to the best of my ability's and mounted on a 6" Ash timber frame and hooked up to a 5 Kw ST head with a serpentine belt.
I've had it loaded to 2.8kw and it doesn't seem to even notice the load.
I finally got it moved into the garage and and in the process of re-assembling it (I've got a narrow doorway) and hooking up the permanent cooling system/heat recovery setup.
Oil tanks and filtering system is setup and working well.
I'm in the process of running the electrical sub panel and transfer switches.

So now for a few questions...    :)

I've seen reference to "offset idler and hollow dipper fixes". Is there something I should know ?
What are folks using for exhaust gas heat exchangers? I can't find any reference anywhere except for expensive factory made ones.
I haven't been able to source anything for vibration isolation. Any leads on where to source them ?

Thanks in advance,
Daryl